Control Board Lab

Allen-Bradley · Mail-in from Houston

PowerFlex VFD Repair in Houston

Component-level repair for Allen-Bradley PowerFlex variable frequency drives up to 25 HP: 525, 523, 40, 4M, 70, and 700 series. IGBT modules and bus capacitors are the classic failures. Free evaluation, typical repairs $350–$900.

Typical ground transit from Houston: ~1 business days each way

Fixed — or it's free

Unrepairable units are refunded; evaluations cost $0

24-month warranty

Every repair covered, parts and labor

3–5 business days bench time

Rush (1–2 day) and emergency service available

Program preserved

Your application and settings stay in the unit

What we see from Houston

Houston is built on oilfield equipment manufacturing, petrochemical and refining operations along the ship channel, and the heavy fabrication that supports them — process environments where drives and operator terminals run continuously and hot. That mix decides which controls end up on our bench: oil and gas equipment, petrochemical, refining and heavy fabrication all depend on operator terminals, drives and power supplies that reach end of life long before the machines they run.

With roughly 1 business day of ground transit each way and 3–5 business days on the bench, most Houston customers are back in production well inside the lead time quoted on a replacement unit. When a line is down, overnight shipping plus rush service compresses that further.

We are not a local depot in Houston and do not pretend to be — this is a mail-in service run from a single bench lab in Arlington, Texas. What that buys you is a technician who repairs these units every day rather than one who sees one occasionally, and the same 24-month warranty wherever you ship from.

Symptoms we fix

  • F004 / F005 / F012 class faults (undervolt, overvolt, overcurrent)
  • Dead drive — no display
  • Trips breaker at power-up
  • Output phase loss / motor won't turn
  • Dead keypad or display

Free evaluation — firm quote first

Free evaluation

Fixed-or-Free Guarantee: $0 if it can't be repaired.

  • 3–5 business days in lab
  • 24-month warranty
  • ✓ Program & settings preserved

Ship your unit to

USPS

Control Board Lab
PO Box 120241
Arlington, TX 76012

UPS / FedEx

Control Board Lab
1009 Oakwood Ln # 120241
Arlington, TX 76012

Write your RMA number on the outside of the box and include it on a note inside. Units over 50 lb (large VFDs, spindle drives, industrial PCs in enclosures) ship by freight — contact us before ordering and we will arrange dock-to-dock shipping.

Part numbers we repair for Houston customers

PowerFlex VFD Repair in Houston — common questions

Who pays shipping from Texas?

You ship the unit to us with any carrier at your cost (insure it — packing guide provided), and return shipping is selected at checkout: $24.95 ground, $59.95 2-day, or $109.95 overnight, flat nationwide.

My machine in Texas is down right now — what's the fastest path?

Overnight the unit to our lab with rush or emergency service selected and it goes to the front of the bench the day it arrives. From Texas, overnight shipping plus a 1–2 day rush bench typically beats any replacement lead time by weeks.

Can Texas plants set up a commercial account?

Yes — maintenance teams and integrators in Texas can open a commercial account for PO acceptance, priority queue, and repair history by serial. It's the same published pricing, with less friction on every subsequent repair.

Other Texas metros

VFDs / AC Drives repair in other states

Machine down? Let's get it back up.

Start a repair online in two minutes, or send us the part number for a free technician review.

The Fixed-or-Free Guarantee: if we can't repair it, you don't pay for the repair.

Call (817) 799-7332 · 📱 Text us a photo of your unit · Email repairs@controlboardlab.com