Control Board Lab

FANUC Repair

FANUC controls run half the CNC machines in America, and the legacy Series 0/16/18/21 hardware is where third-party repair earns its keep — factory parts for those generations are scarce. We repair servo and spindle amplifiers, power supply modules, and A16B/A20B boards.

FANUC repair services

Product families we service

Alpha & Alpha i servo amplifiers

A06B-6079 / 6096 / 6114 — IGBT, bus, and control failures

Beta i amplifiers

A06B-6117 / 6130 series

Spindle amplifiers (SPM)

A06B-6078 / 6088 / 6111 / 6121

Power supply modules (PSM)

A06B-6077 / 6087 / 6110 — the shared single point of failure

A16B / A20B boards

Control power, I/O, memory & interface PCBs

Categories: Servo Drives · CNC Electronics · Power Supplies

What fails on FANUC hardware

Across the FANUC equipment that reaches our bench, a handful of faults account for most of it. Electronics age in fairly predictable ways, which is exactly why board-level repair works.

FANUC Servo Amplifier Repair

Power module failure

What you see: Overcurrent alarm, a drive that trips the instant it is enabled, or visible damage inside the unit.

Why: The IGBT power stage fails short, usually because of a downstream fault — a shorted motor winding or a motor cable that has chafed through — rather than spontaneously. This is why the cable and motor must be checked before a repaired drive goes back on.

FANUC Spindle Amplifier Repair

Power stage failure

What you see: Overcurrent alarms, tripping on spindle acceleration, or a drive that faults as soon as it is enabled.

Why: Spindle drives handle high current during acceleration and braking, and the power devices fail under that duty — often precipitated by a motor or cable fault downstream.

FANUC Power Supply (PSM) Repair

Pre-charge circuit failure

What you see: The module will not bring the bus up, or alarms immediately on power-up.

Why: The soft-charge circuit that limits inrush while the bus capacitors charge — the resistor and its bypass contactor or relay — is a genuine wear item, and its failure stops the bus reaching working voltage.

FANUC Board Repair (A16B / A20B)

Supply rail and capacitor faults

What you see: Random alarms, resets that clear on a power cycle, or a control that becomes unreliable once warm.

Why: Aging capacitors on the board supply produce marginal rails. On a machine control this presents as exactly the intermittent, wandering faults that are hardest to place on the machine itself.

Before you ship a FANUC unit

  • □Megger the motor and its cable before condemning the drive. A shorted winding or a cable chafed against the machine frame will destroy a replacement drive exactly as fast as it destroyed the first one.
  • □Record the alarm code and what the machine was doing when it tripped — during acceleration, at speed, on a hard stop, or only when warm. That distinction separates a power-stage fault from a thermal or feedback fault.
  • □Check whether the cooling fan still spins freely and whether the heatsink is clogged. If the only fault is a thermal trip, cleaning and a fan may fix it on your bench.
  • □Confirm incoming line voltage and phase balance. Repeated drive failures on one axis are often a supply or wiring problem the drive is simply reporting.
  • □Note your parameter set if you have it recorded. Drive parameters normally live in the CNC or the drive's protected storage and our physical repairs do not touch them, but a record is worth having.

Repair or replace?

Servo and spindle drives are where repair economics are most favourable: the hardware is expensive, frequently obsolete, and often tied to a specific machine and parameter set. New replacements for older platforms are commonly quoted at multi-week lead times when they are available at all, and a like-for-like replacement still has to be parameterised and commissioned against the machine. Because a drive failure usually stops the machine outright, the number that matters is rarely the invoice — it is how many production days pass before the axis turns again.

FANUC part numbers

Control Board Lab is an independent industrial electronics repair company. We are not affiliated with, endorsed by, or an authorized service center for Allen-Bradley®, Rockwell Automation®, Siemens®, FANUC®, Mitsubishi Electric®, Yaskawa®, ABB®, Schneider Electric®, Pro-face®, Omron®, or any other manufacturer named on this site. All trademarks belong to their respective owners and are used for identification only.

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Call (817) 799-7332 · 📱 Text us a photo of your unit · Email repairs@controlboardlab.com