Control Board Lab

PLC Processor, Power Supply & I/O Repair

Failed PLC power supplies, processors, and I/O — including obsolete families that are no longer sold new. ControlLogix, CompactLogix, SLC 500, PLC-5, MicroLogix, SIMATIC S7 and more.

PLC repairs get a free bench evaluation. Obsolete families (SLC 500, PLC-5, S5) are a specialty — repair keeps a working spare alive when replacements no longer exist.

✓Fixed — or it's free

Unrepairable units are refunded; evaluations cost $0

✓24-month warranty

Every repair covered, parts and labor

✓3–5 business days bench time

Rush (1–2 day) and emergency service available

✓Program preserved

Your application and settings stay in the unit

PLC Modules repair services

What this category covers

  • ▸Allen-Bradley ControlLogix / CompactLogix
  • ▸Allen-Bradley SLC 500 & PLC-5 (obsolete)
  • ▸Allen-Bradley MicroLogix
  • ▸Siemens SIMATIC S7-300 / S7-400
  • ▸PLC rack power supplies
  • ▸Analog, digital & communication modules

Failures we see every week

  • ▸Rack power supply failure (dead rack)
  • ▸Processor fault LEDs / dead CPU
  • ▸Failed I/O channels
  • ▸Battery-loss program corruption
  • ▸Communication port / module failure
  • ▸Capacitor aging on obsolete supplies

Frequently asked questions

Can you repair my dead PLC CPU?

Usually no — and we say so up front. CPU failures are dominated by proprietary silicon with no component-level repair path. But the fault is very often the rack power supply, not the CPU: we repair those flat-price, test-and-verify CPUs honestly, and repair the I/O and comm modules around them.

The module is obsolete — is repair realistic?

Obsolete I/O and comm modules are where repair shines: failures live in generic components (drivers, optocouplers, relays, capacitors) that remain available long after the module itself doesn't.

Machine down? Let's get it back up.

Start a repair online in two minutes, or send us the part number for a free technician review.

The Fixed-or-Free Guarantee: if we can't repair it, you don't pay for the repair.

Call (817) 799-7332 · 📱 Text us a photo of your unit · Email repairs@controlboardlab.com